Introduction: This technical update provides additional guidance on the use of timber window and door frames. It is important that all workmanship carried out during construction is completed in accordance with the relevant tolerances.
Where timber windows and doors, in particular softwood units, are proposed for use within a new build or conversion project, the frames must be robustly constructed and protected to ensure they perform to meet the minimum warranty requirements for durability and weather resistance of at least 15 years.
From 1st July 2013, the Construction Products Regulation (CPR) makes it compulsory for all construction products in the EU which fall under the scope of a harmonized standard to carry a CE mark. In this case, the applicable harmonized standard is BS EN 14351-1:2006 + A1: 2010
Guidance on our warranty requirements can be found in Section 8 of our Technical Manual, 7.4 Windows and doors.
The number of claims for defective timber framed windows and doors have continued to increase not only in conversion projects but also in new build housing. The cost to remediate can in some cases result in complete replacement being the most economical solution.
The failures range from:
External window and door frames form part of the external envelope and therefore must achieve an expected durability of 15 years to meet our warranty requirements. To achieve that, ongoing maintenance is expected, but the quality of construction and initial protection must be adequate.
Timber used for external joinery should be a species classified as suitable in BS EN 942 and preservative treated, if not, use a moderately durable species or better (sapwood excluded). Guidance on selection is provided in TRADA Wood Information Sheets 3.10 and 4.16.
Workmanship should follow the recommendations of BS 1186: 2. The design and construction of factory assembled windows must meet BS 644:2009. Where non factory assembled units and ‘bespoke’ units are proposed, these are also expected to meet the same standard. Bay, oriel and dormer windows require particular care in detailing and fitting so that they are stable, weather tight and reasonably air tight.
Preservative-treated joinery cut or adjusted on-site should be brushed liberally with an appropriate and coloured preservative. Where the colour of the preservative will adversely affect the final appearance of the joinery, an appropriate clear preservative should be used. Where a painted finish is proposed to the window/door frame and opening units, the primer coat should be applied to all final exposed parts, including rebates prior to glazing installed or bottoms of doors.
Doors and windows should be selected to withstand the design weather conditions and be classified and tested in accordance with the following weather performance standards:
Bespoke/handmade window and door units must be designed and constructed to meet the same level of weather tightness as factory made tested units. Where these are proposed, there must be a detailed specification of the design, construction and durability of the proposed units submitted to the warranty provider before installation on site. (See more below in CE marking.)
For bespoke/handmade windows, site testing for water penetration of the joints to windows and doors in accordance with the CWCT test methods may be necessary to check the site workmanship of the building envelope as constructed. See CWCT Technical Note No. 41 for guidance on site hose testing.
Roof lights should be proprietary components, fixed within prepared openings in accordance with the manufacturer’s instructions and have effective weather sealing. A third party product approval for these roof lights will be required as proof of durability and weather tightness.
The design and specification of doors and windows which provide access into a dwelling or into a building containing a dwelling should take into account the requirements of current Regional Building Regulations to ensure the system is classified and tested to the appropriate burglar resistance class.
The CE marking requirement for windows and doors applies to frames which require a ‘U – value’. This doesn’t apply to certain ‘one off windows’ i.e. A genuine one of a kind window for a conservation reason using non-standard sections of timber as a replacement to match other existing frames. This is opposed to a batch of several replacement windows being made that require a U - value e.g. for a barn conversion project to suit the existing masonry openings (these are not one offs as they are made using the same section size albeit to different opening dimensions).
The CE marking will be in the form of labelling that should be present when delivered to site. The CE marking will require that a factory production control system is in place and that the following “declaration of performance” (DOP) is made for:
The CE marking will not identify weather resistance or durability performance. Separate evidence will be required to establish this, e.g. a UKAS third party product approval.
The validity of CE marking is left to the Trading Standards officers to enforce in England, Scotland and Wales. This has implications for manufactures to ensure information is made available. In the case of frames made by smaller joinery workshops (those having fewer than 10 employees) the Construction Products Regulation allow for a simpler version of type testing regime to be allowed.
In these situations, the Warranty Surveyors will require:
For our warranty purposes, timber windows and doors must be checked to ensure they are:
Every care was taken to ensure the information in this article was correct at the time of publication. Guidance provided does not replace the reader’s professional judgement and any construction project should comply with the relevant Building Regulations or applicable technical standards. For the most up to date Premier Guarantee technical guidance please refer to your Risk Management Surveyor and the latest version of the Premier Guarantee technical manual.